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Water Ring Pelletizing System

Suitable for certain recipes, such as PE, PS, EVA and TPU. The final pellet looks nicer and has good flowability, and the production line is shorter than that of strand pelletizing.

  • PE / PP filler masterbatch
  • TPV / TPE
  • EVA
  • Soft PVC
  • PS
  • TPU
Layout of the water ring pelletizing system behind a twin screw extruder

Twin screw extruder with water ring pelletizer, centrifugal dewatering and classifier

How it works

  1. Die plate
  2. Water ring pelletizer
  3. Water circulating system
  4. Centrifugal dewatering
  5. Vibrating classifier
  6. Conveying and silo
Pellet meets water
Yes
Pellet shape
Lens-shaped
Typical materials
PE / PP filler masterbatch, TPV / TPE, EVA, soft PVC

Main parts and options

01

Extrusion die plate

Material
38CrMoAlA, nitrided
Outgoing holes
3 mm
Number of holes
30, 60 or 90

02

Water ring pelletizer

Driving power
3 kW, AC inverter
Knives
4 cutting knives
Cutter shaft
Moved pneumatically
Cutting hub
Stainless steel

03

Centrifuge dewater

Driving power
5.5 kW or 7.5 kW
Water pump
5.5 kW
Filters
Two, for fine powder
Piping and tank
Stainless steel

04 · 05

Classifier, conveying system and storing silo

Classifier
More than 12 models
Blower and silo
3 kW with 1,000 L; 4 kW with 1,500 L; 5 kW with 2,000 L
Pipe and silo
Stainless steel, disassemble frame

Delivered lines

LineMaterialExtruderOutput
High-filler compoundingPE / PP + 84% CaCO₃SAT-T75 triple screw1,800–2,200 kg/h
75% CaCO₃ filler masterbatch, South AmericaPP + 75% CaCO₃SAT75 twin screw, WRP800650–750 kg/h
Filler masterbatch, Saudi ArabiaPP + CaCO₃Twin screw, WRP1000—
PE + CaCO₃ filler masterbatchPE + CaCO₃Twin screw500–900 kg/h
Soft PVC for medical applicationSoft PVCSAT95-TDD220 tandem2,000 kg/h
PE chemical recyclingPESAT95 twin screw1,300 kg/h
SEBS + EVA elastomerSEBS + EVASAT65, L/D 48—
TPV pelletizingTPVSAT75 twin screw350 kg/h

Video

Twin screw extruder of a TPV extrusion line

The system in operation

  1. 01FeedingVolumetric or loss-in-weight
  2. 02ExtruderTwin, triple, tandem or single screw
  3. 03Melt filtrationScreen changer, melt pump
  4. 04PelletizingSix methods
  5. 05Dewatering and classifyingDryer, vibrating classifier
  6. 06Conveying and storageBlower, silo
  7. 07PackingBags or jumbo bags

Control system: one recipe and one start and stop sequence for all stationsControl system

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Tell us the compound, the filler loading and the output. We select the die plate, the pelletizer and the dewatering unit.

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  1. 01Compound and filler loading
  2. 02Target output and extruder
  3. 03Configuration and quotation
Souder Chen

Souder Chen

Head of Compounding Division

With USEON since 2008. Twin screw compounding, devolatilization and recycling lines.

Water Ring Pelletizing System

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