Wood Plastic Composites (WPC) Compounding

Complete lines from premixing to profile or sheet for PP, PE and PVC with up to 65% wood fibre. The wood goes in after the polymer has melted, so the fibre keeps its length and the compound keeps a natural wood colour.

  • PP / PE WPC pellets
  • PP + wood sheet, direct
  • PVC WPC powder
700 kg/h wood plastic compounding line in Latvia

Up to 65% wood in PP, PE or PVC

The wood fibre is the main ingredient by weight. Colour masterbatch and additives complete the formula.

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Basic formula
  • PP / PE / PVC
  • Wood fibreup to 65%
  • Colour masterbatch
  • Additives

What WPC is made into

  • Window profiles
  • Floor profiles
  • Construction profiles
  • Sheet for tables
  • Sheet for doors
  • Wall and ceiling panels
  • Outdoor decking

Melt the polymer first, then add the wood

PP and HDPE need more heat to melt than wood fibre can take. Feeding the wood downstream, into a melt that is already formed, lets the rest of the barrel run cooler and gentler.

PP / PE + colour MB wood fibre premixed with additivesside force feeder melting · PP / HDPE above 170 °Clow-shear mixing · fibre length kept temperature here can be set lower than in the conveying zone · natural colour and grain kept
Schematic, not to scale.
01 · Side force feeder

Wood after the melt

The wood fibre, premixed with additives, enters through a side force feeder once the polymer is molten.

02 · Screw design

Mixing without cutting the fibre

The screw avoids over-shearing but still mixes well, without reducing the length of the fibre.

03 · Low fluidity

Gear pump and lubricant

For the low fluidity of wood-filled melt, a special gear pump and an inner lubricant are used on our sheet lines.

Pellets, sheet or powder

What leaves the extruder depends on the polymer and on the next process.

B · PP + 40% wood

Compounding and sheet in one step

  1. Twin screw
  2. Gear pump
  3. Sheet die
  4. Non-woven coating
  • Sheet 1,400–1,600 mm wide, 0.8–1.5 mm thick.
  • Non-woven fabric on both sides; the sheet is bonded to wood panels for waterproofing.

SolutionWPC sheet production line600 kg/h

Projects · Latvia

Two wood plastic lines in Latvia

A tandem line for wood plastic compounding, and a twin screw line that compounds PP with 40% wood fibre and extrudes it straight into sheet.

Market
Latvia
Lines
2
Output
700 + 600 kg/h
Extruders
SAT75-TDD200 / SAT95
SAT95 twin screw, PP + 40% wood fibre to sheet, 600 kg/h.

Get a quote

Tell us the polymer, the wood fibre content and its form, the product — profile, sheet or decking — and the output you need. We will propose the side feeding, screw design and whether you need pellets, direct sheet or PVC powder.

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  1. 01Polymer, wood % & product
  2. 02Side feeding & screw design
  3. 03Pellets, sheet or powder
Souder Chen

Souder Chen

Head of Compounding Division

With USEON since 2008. Twin screw compounding, devolatilization and recycling lines.

Wood Plastic Composites (WPC) Compounding

Get a quote

Regarding: Wood Plastic Composites (WPC) Compounding

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