Intelligent Extruder Control System

One control system for the extruder, the feeding and the downstream machines. It collects production data for MES or SAP, handles recipes, starts and stops the line with one button, and lets our experts diagnose your machine via the internet.

HMI screen of the USEON extruder control system showing the process flow of the line

Modular design

A controller with plug-in modules for drives, heating, current monitoring and cooling.

MES / SAPProduction dataETHERNETIndustrial PCWindows, built-in WiFiINTERNETRemote serviceDiagnosis by USEONController16 temperature zones · 10 motor contactorsDriving module5 zones per moduleHeating module4 zones, short-circuit protectionAmpere module16 zones, heater and SSR faultsCooling module14 zones, solenoid valvesFeeding systemNetworkedDownstream machinesNetworked

We not only consider your present demands, but also your future potential extended requirements.

Modules and control cabinet

USEON control cabinet

Modular design

Six building blocks

  • Controller: 16 zone temperature control and 10 contactors for motors
  • Driving module: each module with 5 zones
  • Heating module: each module with 4 zones, short-circuit protection
  • Ampere module: each module with 16 zones, fault diagnosis for heater and SSR
  • Cooling module: each module with 14 zones, controls the solenoid
  • Industrial PC: built-in WiFi, Windows system

Functions

Operate

One button, one page

  • One button start / stop, according to the set temperature, speed etc.
  • Process flow display on one page
  • Recipe handling: feeding capacity, temperature and all speeds

Manage

Production data

  • Data collecting and centralized management
  • Data can be sent to MES / SAP by Ethernet
  • Networking with feeding and downstream machines

Maintain

Diagnosis and service

  • Alarm diagnosis
  • Maintenance reminder
  • One button for remote control by our experts
  1. 01FeedingVolumetric or loss-in-weight
  2. 02ExtruderTwin, triple, tandem or single screw
  3. 03Melt filtrationScreen changer, melt pump
  4. 04PelletizingSix methods
  5. 05Dewatering and classifyingDryer, vibrating classifier
  6. 06Conveying and storageBlower, silo
  7. 07PackingBags or jumbo bags

Control system: one recipe and one start and stop sequence for all stations

Get a quote

Tell us the line and what the control has to connect to. We propose the control configuration with the extruder.

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  1. 01Line: extruder, feeding, downstream machines
  2. 02Plant systems to connect: MES, SAP
  3. 03Control configuration and quotation
Souder Chen

Souder Chen

Head of Compounding Division

With USEON since 2008. Twin screw compounding, devolatilization and recycling lines.

Intelligent Extruder Control System

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