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Hot Melt Adhesive Compounding

Lines for EVA- and TPU-based hot melt adhesives. The viscosity of the melt decides how it is formed: below 4,000 cPs it is dropped as pastilles onto a cooling belt; above 4,000 cPs it is compounded on a twin screw and cut underwater.

  • EVA base
  • TPU base
  • Dropform pastillator
  • Underwater pelletizing

Two adhesive bases

EVA-based adhesives are tackified with rosin and wax; TPU-based adhesives are blended with other polymers.

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EVA base

EVA hot melt

  • EVA
  • Rosin
  • Wax
  • Stabilizer
  • Additives

TPU base

TPU hot melt

  • TPUmain
  • ABS / GPPS / EVA
  • Additives

Where the adhesive is used

  • Car windows
  • Shoes
  • Books
  • Others

4,000 cPs decides the line

A thin melt cannot be cut into pellets; it is dropped into pastilles and cooled on a belt. A thicker melt is compounded and cut underwater.

4,000 cPs dropform pastillatortwin screw + underwater pelletizing lower viscosityhigher viscosity also: any additive melting below 100 °C, e.g. wax
Schematic, not to scale.

Below 4,000 cPs

Dropform pastillator system

  1. Distributor
  2. Belt cooling
  3. Bucket elevator
  4. Packing
  • The melt is dropped as pastilles onto a steel cooling belt.
  • The same system works for any additive that melts below 100 °C, such as wax.
Dropform pastillator system: melt tank, distributor and steel belt cooler
Dropform pastillator system.

Above 4,000 cPs

Twin screw + underwater pelletizing

  1. Loading
  2. Feeding
  3. Twin screw
  4. Melt filter
  5. Melt pump
  6. Underwater pelletizer
  7. Dewater
  8. Classifier
  9. Convey & store
  • Compounded on a twin screw extruder, filtered and pressurised by a melt pump, and cut at the die face under water.
Twin screw extruder with underwater pelletizing system for hot melt adhesive
Underwater pelletizing system for hot melt adhesive.

See both lines run

PelletizingUnderwater pelletizing system SolutionThermoplastic elastomers (TPE)

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Tell us the adhesive base (EVA or TPU), the formula, the melt viscosity at your processing temperature and the output you need. We will tell you whether a pastillator or a twin screw line with underwater pelletizing fits, and size it.

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  1. 01Base, formula & viscosity
  2. 02Pastillator or twin screw
  3. 03Cooling, classifying & packing
Souder Chen

Souder Chen

Head of Compounding Division

With USEON since 2008. Twin screw compounding, devolatilization and recycling lines.

Hot Melt Adhesive Compounding

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