Masterbatch Machine
USEON is a top plastic extruder manufacturer in China. We can provide complete masterbatch production line.
We supply turn-key solutions to your masterbatch compounding projects. This includes material handling, dosing, extrusion, pelletizing and other aspects.
USEON Trusted By
USEON’s Clients
USEON has delivered more than 700 sets of machines for masterbatch production.
Client Location: India
Extruder: SAT75 Twin Screw Extruder
Application: PE Filler Masterbatch
Output: 200 kg/h
Client Location: UK
Extruder: SAT-65 Twin Screw Extruder
Application: Color Masterbatch
Output: 400 kg/h
Client Location: Iran
Extruder: SAT-52 Twin Screw Extruder
- Application: Additive Masterbatch
Output: 200 kg/h
Why Choose USEON Masterbatch Machine
More About USEON Masterbatch Machines
Filler Masterbatch Basic Formula
| Base Resin | Filler Type | Additives |
|---|---|---|
| PE | CaCO3 55-85% | PE wax |
| PP | Talc 25-60% | White Oil |
| PS | BaSO4 40~70% | Anti oxidant |
Color Masterbatch Basic Formula
| Base Resin | Pigments | Additives |
|---|---|---|
| PE/PP/PS/PVC | Organic pigments 15-40% | PE wax |
| PET/PA/PBT | Inorganic pigments incl.: TiO2 35-70% Carbon black 35-55% Effect Pigment 15-40% | White Oil |
| TPE/TPR/EVA | Anti oxidant | |
| PLA/PBS/PBAT | ZnSt |
Feeding System
There’re two type feeding systems:
Volumetric feeding system
- Weight the raw material separately according to the formula
- Then put all the material into high speed mixer for 5~10minutes mixing
- Discharge the material into spiral loader
- Loading the material into the hopper of volumetric feeder
Loss-in-weight feeding system (automatically and higher accuracy)
- Put the raw material into each tank on the ground.
- Vacuum loader will convey each component into the storing silo.
- The raw material will fall into the loss-in-weight feeder automatically. The feeding system will feed the material separately into extruder according to your formula setting one the HMI.
Extruders for Filler Masterbatch Compounding
According to your application & output, there’re many different choice on extruders.
- Twin Screw Extruder
- Triple Screw Extruder
- Kneader + Single Screw Extruder
- Kneader + Twin Screw Extruder
Extruders for Color Masterbatch Compounding
Color Masterbatch is used for any polymer and all kinds of product. USEON have rich experience in providing color masterbatch making machine.
According to your application & output, you can choose:
- Twin Screw Extruder
- Triple Screw Extruder
Extruders for Additive Masterbatch Compounding
One extruder should can product many type of additive. So it needs fast cleaning type strand die plat for change of formula.
The bulk density of additive is less, so the output is mostly depends on the feeding capacity, not the torque of main motor. So our EC series twin screw extruder is more better for this process.
Masterbatch Machine Applications
USEON’s masterbatch machine can be used for filler, color, additive masterbatch production. Click blow links to LEARN more about our experiences.