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EC Twin Screw Extruder

The EC series is purpose-built for small to medium-scale manufacturing and designed with your production costs in mind. A high-efficiency permanent magnet motor and optimized transmission and heating systems reduce energy consumption by approximately 15% compared to traditional extruders.

USEON EC75 twin screw extruder with permanent magnet motor, gearbox and barrel section
Lower energy consumption than traditional extruders
~15%
Screw diameter, EC 26 to EC 75
26.5–71mm
Output, by size and material
10–800kg/h

Design features

Drive

Smarter drive, lower energy consumption

  • Reduced energy loss: a direct-drive structure improves operating efficiency.
  • Energy-saving motor: a high-efficiency permanent magnet motor with a power factor up to 0.98.
  • Smoother operation: a dedicated frequency converter ensures soft start and stable running.

Control

Smarter control, easier maintenance

  • Smart alarms and diagnostics: clear notifications and fault playback help locate and resolve issues.
  • Remote support and maintenance reminders: automated alerts and guided instructions with video and documentation.
  • Real-time energy tracking: energy consumption per ton is clearly displayed.

The intelligent control system is adapted from our large-scale production lines. With real-time energy monitoring and key parameter tracking, equipment status is clear at a glance.

EC or SAT at the same screw diameter

Three sizes exist in both series. The EC installs less power and runs at a lower output.

51.4 mmEC 52 · SAT52

EC55 kW · 150–250 kg/h

SAT132 kW · 350–500 kg/h

62.4 mmEC 65 · SAT65

EC90 kW · 300–400 kg/h

SAT220 kW · 500–900 kg/h

71 mmEC 75 · SAT75

EC160 kW · 600–800 kg/h

SAT280 kW · 700–1,200 kg/h

Motor power and output from the model tables of the two series. Bar length is motor power.

Choose the EC when

Standard torque is enough

For color masterbatch and general compounding where extreme torque is not necessary, in small to medium-scale production up to 800 kg/h.

Choose the SAT when

SAT Series

For heavy filler loads, glass fibre reinforcement and outputs above 800 kg/h.

SAT Series
571013151822355075110135250360SCREW DIAMETER, MM (LOG SCALE)SPECIFIC TORQUE, NM/CM³U+ Series27–93 mm · up to 18 Nm/cm³SAT Series41–130 mm · 9–10.9 Nm/cm³Large SAT130–360 mm · 10.3 Nm/cm³Lab22–35.6 mmEC Series26.5–71 mm · 7.0 Nm/cm³TDY Series41–108 mm · 4.9–5.8 Nm/cm³ · counter-rotating
  • Co-rotating
  • Counter-rotating

Technical data sheet

Ask for a configuration →
EC SeriesDiameter [mm]Max. Speed [rpm]Motor [kW]Output [kg/h]
EC 2626.56007.510–30
EC 3535.660018.520–80
EC 5251.460055150–250
EC 6562.460090300–400
EC 7571600160600–800

Output depends on the material and the formulation.

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Tell us the material and the output. We check whether the EC covers the job or the SAT is the better fit, and quote the line.

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  1. 01Material and formulation
  2. 02Target output and pelletizing method
  3. 03EC size, configuration and quotation
Souder Chen

Souder Chen

Head of Compounding Division

With USEON since 2008. Twin screw compounding, devolatilization and recycling lines.

EC Twin Screw Extruder

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