Complete ECOFEL Series CO2 Foam XPS Production Line
ECOFEL is leading the technology of CO2 foam extruded polystyrene production line that also retains more potential for the future. Making the XPS production greener is not only our advantage, but our commitment. Besides delivering high-performance and reliable machines, we transfer our expertise of running a good quality foam board.
Through close cooperation with customers, we design the machines from both processing characters and mechanical manufacturing so that the operation has been optimized and humanized.
From 20mm to 150mm in thickness, from 600mm to 1200mm in width, from 200kg/hr to 3000kg/hr in throughput, USEON provides a big range of production lines, in which you will find yours.
ECOFELTM Series XPS Foam Board Machine Models
|Model||Throughput (kg/h)||Transformer Required
Excellent Quality and Reliability
The quality and reliability of ECOFELTM has been recognized by Fortune 500 groups and leading XPS manufacturers in different regions worldwide, such as UNIDO (United Nations Industrial Development Organization), Owens Corning.
As a strategic partner of UNIDO to phase-out the usage of HCFCs in XPS production, USEON has been cooperating with UNIDO to implement projects worldwide.
Full Automatic Raw Material Handling System
Continuous and even feeding is the first step to produce excellent products. All recipe changes can be done through digital setting. Incorporated with DCS intelligent control system, it can manage production and contain cost more effectively.
With integrated vacuum loading system, raw materials handling solution can be customized according to individual factory circumstance so that the workshop can keep clean and tidy to make friendly work environment.
TDS-D High Torque Twin Screw Extruder
Distinguishing from normal China-made compounding twin screw extruders, we adopt TDS-D series high torque twin screw extruder as primary one, which brings specitic torque up to 10.3 Nm/cm3.
High torque twin screw extruder has many advantages:
- Keep the melt temperature as low as possible during processing
- Minimize the usage of flame retardants while keep the same flame retardancy level
- Keep the products’ color bright and fresh
- Good for super high compressive strength boards
Highly modularized barrels and screws as well as blowing agent injection flange allow TDS-D twin screw extruders to have wider flexibility and suitability. All CNC manufactured barrels and screws assure the precise fit so that it can provide excellent mixing and dispersion as well as optimum residence time distribution(RTD). Not only can it save additives usage, but enhance products quality.
Innovative Cooling Single Screw Extruder
Temperature control is very important in foam extrusion processing. In term of cooling barrel design, the newest version of cooling single screw extruder has increased cooling capacity by 80% comparing with traditional design.
Besides upgraded barrel design, the latest screw profile increases renewal rate of molten materials so that it assures the cooling efficiency and homogenization
of materials temperature, yet decreases the power consumption by 30%.
Blowing Agent System
Strike the Balance Between Cost and Quality.
Variable physical properties of CO2 make metering it a challenge. It involves temperature control, pressure control and mass flow rate control, in addition, it’s a balance between processing parameters.
We designed a CO2 system which can control its properties at a certain status in order to meter it precisely. Multiple blowing agent injection system allow you to shift the products portfolio easily to cater for different market positioning. Pursuing quality and containing cost are at ease.
We provide complete downstream including calibrator, haul-off, edge trimming, cut-off, stacker, and auto-packaging system. We customize downstream according customers’ final purpose or existed building. Surface planner, surface groover, embossing, shiplap edge, and tongue & groove edge all these accessories can be online or offline.
DCS Intelligent Control System
A Prelude to Industry 4.0. Pulling data from recipe management and operation history, then optimize parameters from big data Extracting data from maintenance record and alarm history, remote analysis and technical support can be done through such notifications.
DCS intelligent control system helps you manage your production and maintain your equipment more effectively. Powerful industry PC leads your XPS production into Big Data era.
For XPS project, selecting a high-quality equipment is just the first step to success. Our professional team not only provides fine equipment, we provide various and rounded services. It covers workshop design consulting, warehouse logistic management, recipe management operation and maintenance training etc. We have our own international talent pool.
We are ready to at your proposal. We do turn-key project.
USEON XPS Production Line News
XPS Foam Board Applications
Our ECOFELTM Series XPS production line can produce high quality XPS Foam Board for many applications.
(1) Energy-saving for building
(2) Pipes insulation
(3) High-speed railway ballastless track
2. High Compressive Strength
(1) Foundations of airport runways, Roadways
(2) Under slab, concrete floors
(3) Safe barriers
3. More Potentials
(1) Aeroponics system
(2) Ceiling decoration
(3) Composited panels
USEON XPS Production Line Guides
Other Foam Extrusion Lines
Our TDS135-TDD400 can yield 2,000kg/hr.
ECOFEL series XPS foam board machine can work with CO2, ethanol, DME, HFC, HFO, butane, pentane and LPG etc. Usually the portfolio of different blow agents is recommended to reach the balance of product cost, easy operation and thermal conductivity.
We can guarantee the lowest density of 25kg/m3, and highest density of 50kg/m3. However, we have clients can make it lower than 25kg/m3 and higher than 50kg/m3.
Our XPS machine is able to produce the compressive strength more than 1,000KPA.
Our full series of lines can produce from 10-200mm thickness directly. However, each model has its own suitable range, therefore thickness range of targeting market is the key determining factor when selecting machine.
The international standard width is 600mm, some countries have 1200mm and 900mm width. In principle, any width can be produced by changing die or adding slitting machine.
The thermal conductivity (lambda value) falls between 0.024-0.038 W/(m·K), depends on the recipe of solid raw materials, portfolio of blowing agents, as well as thickness of the boards.
Yes, this line has to work 24 hours. Because every start-up will take a couple of hours to heat up and waste at least one hour of scrap.
It varies from model to model.
Generally, 70m x 8m x 8m is the minimum requirement for production line only. Minimum 2,000sqm is required for the whole plant.
Yes, we do.
We provide 10-100kg/hr lab line for foam extrusion. The final product can be sheet, board or beads.